What comprises the backbone of any product in packaging and manufacturing is essentially its durability and resilience. It could be bottles or jars or even pet containers. The pressure to produce quality products is always there, and so should the top load testing. What is it exactly, and why should you, as a manufacturer or quality control expert, invest in a Top Load Tester?
In this blog, we’ll go in-depth on the significance of Top Load Testing, introduce you to the latest Top Load Testers, and explore all the advantages it can bring to your laboratory and production line. By the end of this post, you’ll be convinced that having a Top Load Tester for your pet bottles, jars, or other packaging containers is not a luxury but really a necessity in today’s competitive market.
Why Top Load Testing is Important to Packaging Quality
In packaging, you have to ensure that your containers are a pet bottle or a jar or whatever- are strong enough to withstand the impacts of stacking, shipping, and handling pressures. Thus, Top Load Testing would be the pressure weight applied on top of a container when placed above other products in storage or in transportation. It is used in determining the weight a container can withhold without failing and deforming or structural issues. In that way, manufacturers will realize some weaknesses in their design, material, or production before such a product is released to the market.
A top load tester for pet bottles. The primary responsibility of a Top Load Tester is to determine the amount of weight or force a container can be subjected to before it deforms or breaks. Therefore, a Top Load Tester subjects a consistent load to the top of the container until it reaches its breaking point. This will ensure that determinations over the compressive strength of the container are achieved, which is crucially essential for packaging materials such as plastic bottles, glass jars, and cans.
The Top load tester for Jars is typically standardized to either ASTM D695 or ISO 12048. This way, you can be sure that the outcome obtained from the test is reliable and has met industrial standards. The strength of a container can be pinpointed precisely, aiding manufacturers in decisions over materials, design, and packaging integrity in general.
Meet Presto Group
Regarding Top load tester for bottles, Presto Group wins the trust of the industry. With decades of know-how in quality testing instruments, Presto has emerged as a number one destination for laboratories and manufacturers all around the world. Their top-load testers are designed to deliver accurate, repeatable, and reliable results, helping businesses maintain the highest standards of quality in their packaging.
Presto displays an excellent commitment to excellence in its extensive array of testing solutions that bear international standards. From pet bottles to jars and bottles of all kinds, Presto Group ensures that your packaging meets the most stringent requirements.
How a Top Load Tester Can Pay for Itself
Adding a Top Load Tester to your lab or manufacturing facility is an investment that pays dividends in multiple ways. Below, we explore how this investment is capable of enhancing efficiency, reducing costs, and making it easy for your business to maintain a reputation for quality.
Minimize Product Failures: Through top load testing, you can eliminate all chances of your containers weakening during transport or even storage because of external forces. You will be in a position to detect all the weak points in your design and avoid breakages, leakage, or deformation. This minimizes product loss and fewer complaints from customers. All businesses employing top load testers for pet bottles can boast up to a 30-40 per cent decrease in the rate of defective products.
Improved brand reputation: It is always expected that customers get reliable packaging from a company.With a Top Load Tester for bottles or pet bottles, you can be sure that your products make up some of the very stringent standards of packaging, thus a boost in consumer confidence and brand loyalty.
Production Cost Savings: Catching the flaws in packaging at the earliest stages of production can ensure savings from expensive recalls and waste. Testing the strength of packaging early will optimize material use and avoid over-engineering, thus saving your company much cost on unnecessary materials. In fact, many companies have reported savings of up to 25% on material costs by optimizing their packaging designs based on test results.
Shorter Time to Market: A Top load tester for Jars or bottles will quickly identify potential failures, and your lab can cut through the testing process and shave days off of time-to-market for new packaging designs. It becomes a competitive advantage in those industries where product packaging is a primary differentiator.
Statistical Highlights
To further highlight the need to integrate a Top Load Tester in your packaging, here are statistics:
85% of package damage happens in transit. Simulate real-world stacking forces with a Top Load Tester. That way, you can be assured that your products will arrive intact.
Container failure is the reason for 40% of product recalls in the packaging industry. Avoid costly errors using a Top Load Tester.
Companies that invest in packaging testing gain on average 4-5x ROI within 3 years due to lower costs and improved customer satisfaction.
Choose the Top Load Tester that suits your needs the best!
Presto manufactures several Top Load Testers, each designed for specific container types and materials. Here are the most common ones
1. Top Load Tester – Digital
Technical Specifications:
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Max. Load Range: 100Kgf
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Accuracy: ± 2% full scale(with master load)
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Least Count/Resolution: 0.1 Kgf
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Test Speed: As per Standard
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Power: 220V, Single Phase, 50 Hz
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Display: Digital
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Load Monitoring: Peak Load Indicator with Digital readout and peak hold feature
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Safety Switch: Yes
2. Top Load Tester – Digital Cum Computerised
Technical Specifications:
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Max. Load Range: 100Kgf
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Accuracy: ± 2% full scale (with master load)
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Least Count/Resolution: 100gm
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Power: 220V, Single phase, 50 Hz
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Display: Digital & Graphical
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Load Monitoring: Peak Load indicator with Digital readout and peak hold feature
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Safety: Upward and Downward Limit switches provided
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Grips: Inverted straight Compression Plates – 1 set
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The equipment is built on a rigid metallic base plate and finished in Autumn Gray & Blue combination painting and bright chrome/zinc plating to give it a corrosion-resistant finish.
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The Instrument comes complete with an Instruction Manual and calibration Certificate traceable to NABL-approved Labs.
3. Top Load Tester- Prima (Touch Screen)
Technical Specifications:
Maximum Load Range: 100 kgf
Accuracy: ±2% full scale (with master load)
Least Count / Resolution: 220V, Single Phase, 50 Hz
Power: 220V, Single Phase, 50 Hz
Display: HMI display with Touch Screen Controls
Load Monitoring: On the HMI Screen
Motor: Imported DC Motor
4. Top Load Tester – Stainless Steel – Patent No. 341519-004
Technical Specifications:
Model available in various Load Ranges- 100Kgf
Accuracy- ± 2% full scale (with master load)
Least Count/Resolution- 0.1 Kgf
Test Speed- 4 ±5 mm/min.
Power 220 V, Single phase, 50 Hz
Display- LED display (7 Segment)
Load Monitoring- Peak Load indicator with Digital readout and peak hold feature (result saved in memory)
Compression Plate- Dia of Compression Plate – 180 mm ± 5mm
Maximum Height of the Bottle that can be tested- 500 mm
Safety
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Upward and ward Limit switches provided (over travel safety)
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Grips- Inverted straight Compression Plates 1 set
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Material- Stainless Steel
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Dimensions- 400*600*1150 mm
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Safety Overload protection is set at 80% of max. load value
FAQs
1. What are the best methods for testing pet bottles?
For PET bottles, the proper testing technique involves applying a uniform top load to simulate the pressure resulting from the piling up. A Top Load Tester for PET bottles ensures that the container will not deform or even collapse under the conditions.
2. Does a Top Load Tester work for jars and bottles?
Of course, Presto’s Top Load Testers are designed to test different kinds of packaging containers made from jars and bottles. Each model is equipped with adjustable features so that they can be set to different sizes and materials as well.
3. How frequently should Top Load Testing be conducted?
Top Load Testing should be done every time in case of a new design for packaging, a change of material, or a production batch. Routine testing should also be advised for quality maintenance over time.
4. How Accurate is the Presto Top Load Tester?
The Presto Top load tester for bottles measures accurately to ±1% of the load cell capacity, thereby giving you reliable and repeatable results for all your packaging tests.
Time to Invest in Your Packaging’s Future
So, it is investing in the durability and, most importantly, the safety of your products. Equally important, this will augment your production process with overall efficiency and cost-effectiveness. Whether it be testing pet bottles, jars, or bottles, the choice of Presto’s Top Load Testers guarantees you very accurate and reliable results and is a must-have for every modern lab and manufacturing facility.
Ready to take your packaging testing to the next level? Contact Presto today and let our experts help you find the perfect Top Load Tester for your particular needs. It’s time to make that investment in quality that lasts!
Phone: +91 9210903903
Mail: info@prestogroup.com