However, in most custom packaging designs, the main areas that many clients focus on are design customization and print quality. Whether you are designing a custom donut box or any other custom bakery box with a window, knowing your print choice is important. Custom boxes are different, and in this article, we will discuss the different printing options available so that you can easily select the one that suits you the best.
Offset Printing
Lithographic printing, also known as offset printing, is a widely used type of commercial printing. This method involves first taking ink from a plate and rolling it onto a rubber sheet before taking it to the printing surface. It is more suitable for organizations that can order large amounts of products since it has a very high setup cost yet a very low cost per unit. The offset printing software ensures the quality of images and color effects and is best for custom bakery boxes with windows as they will attract the purchasing public to the shelf.
Advantages of Offset Printing:
High quality of the images and results that are acquired always
Efficient for large runs
Gentle on the coat/ skin; Available in all these colors
It may print on any type of paper and any type of paper surface.
Digital Printing
Digital printing is comparatively more advanced and does not require any printing plates. It directly prints using the required packaging material file. This technique is particularly useful when you need a small number of boxes or when putting names or designs on each of the custom donut boxes. It is fast in its delivery and cheaper for short runs.
Benefits of Digital Printing:
It has no setup costs and is suitable for producing small orders.
Fast production times
The prints were very clear, sharp, and bright in color.
Flexible in modifying the current designs and easy to implement the new designs.
Flexographic Printing
Flexographic printing, or flexo printing, is used for printing on cardboard, plastic, and other similar materials at comparatively low cost. It employs easily adjustable relief plates and can be used to make settings for a large number of impressions. Since flexo printing can print on many types of materials and is fast, it’s more suitable for bulk production of packaging items, for example, custom bakery boxes with windows.
Pros of Flexographic Printing:
High-speed production
Suitable for large volumes
May print on different media.
Ideal for designs that do not require any gray shades or sweating.
Screen Printing
Sinking is a conventional technique in which the ink is forced through a screen with small holes onto the print’s surface. This technique is better for sharp and bright designs and can be used on any material, such as cardboard and plastics. Even though it is more time-consuming, it is perfect for producing special and attractive designs for custom boxes for donuts.
Advantages of Screen Printing:
Vibrant and opaque colors
Suitable for huge, clear logos
It may be printed on several media.
Durable and long-lasting prints
Embossing and Debossing
Embossing and debossing may not be considered direct printing methods; nevertheless, they provide texture to your custom boxes. While embossing gives the design a higher plane than the main body of the material, debossing is the opposite, where it indents the material. These techniques may add beauty and provide an elite look to any packing design created on packages.
Benefits of Embossing and Debossing:
Adds texture and dimension
Look at the model, which is more luxurious and expensive.
It can be integrated with other printing techniques.
Enhances brand recognition
Spot UV and Varnish
Spot UV and Varnish are two types of finishing processes that can draw attention to specific regions of your packaging with a glossy or non-glossy coat. Spot UV is a technique that uses a clear and gloss varnish to target an area. This gives contrast, which makes the design stand out. Coating the area can also be made overall or in certain areas to cover the print and for a professional finish.
Pros of Spot UV and Varnish:
Highlights specific design elements
They create a visual interest and recurrent rhythm to enhance differing types of burgeoning content.
It helps to prevent damage that could be inflicted on the print surface.
Tends to improve the appearance or aesthetics of the setting.
Choosing the Right Printing Option
It is essential to make the right decision on the printing techniques concerning the budget, amount of the order, complexity of the design, and kind of finishing. Here’s a quick guide to help you decide:
For High-Volume Orders: Again, offset and flexographic printing are relatively cheap for large numbers of copies, and the quality is very good as well.
For Short Runs and Customization: Digital printing is versatile, relatively cheap to set up, and readily available for producing media commodities.
For Bold, Vibrant Designs, this technique provides clear and quite dense pigments to the fabric, resulting in a vibrant color.
For Premium, Textured Finishes: A few treatments used on packs include embossing and debossing, as well as spot UV, which can offer a luxury feel to the packaging.
If you are looking for bakery boxes with transparent panels or a specially designed donut box, familiarizing yourself with these printing types will assist you in the construction of protective packaging that can benefit your business’s image. Make sure you use a proper method of flexography printing so that the custom boxes can portray what you stand for as a business.
Hence, when you use these types of printing, you can have better packaging that will attract your clients’ attention and appeal to their sensibilities. Remember, your packaging is your customer’s first touchpoint with your brand, so don’t let it be a letdown!
